Vitrox V510i XXL: Advanced Optical Inspection System (AOI)

Manufacturer: Vitrox

Model: V510i XXL

Warranty: 12 months

V510i XXL : Advanced Optical Inspection System (AOI)

The V510i XXL AOI system is a next generation solution for the SMT line, offering the powerful 3D inspection capabilities.

XXL Version

PCB Dimension 

Minimum PCB Size (L x W): 50x50mm (2”x2”) 

Maximum PCB Size (L x W): 620x690mm (24.4”x27.2”)

Upgradable PCB Length Option (L x W): 960x690mm (37.8”x27.2”)

PCB Thickness: 0.5mm-15mm (0.02”-0.6”)

Maximum PCB Weight: 7kg (6.6lb)

Upgradable PCB Weight: 15kg (33.0lb)

Clearance

Top Side of PCB: 50mm (2”)

Bottom Side of PCB: 70mm (2.76”)

Panel Edge: 3.5mm (0.14”)

Maximum PCB Warpage Compensation: ±5mm (0.2")

PCB Transport Height: 856mm - 965mm (33.7”x38”)

System Performances

2D Inspection Functions: Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging, Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection)

3D Inspection Functions: Package Coplanarity, Lifted Lead (Height Measurement), Foreign Material Detection, Polarity Dimple Measurement

Height Accuracy (Based on ViTrox Calibration Jig): ±2µm

System Hardware

Camera & FOV Size:

4MP Camera Link Camera: 38.5x38.5mm @ 19μm resolution

12MP Camera Link Camera: 39x52mm @ 13μm resolution

Optical Resolution:

4MP: Scalable resolution from 21μm to 8μm for 01005 inspection

12MP : 13 μm telecentric lens

Option: 15 μm telecentric len

Inspection Speed:

4MP @ 19μm resolution: 40-55cm²/sec  

12MP @ 13μm resolution: 45-60cm²/sec

Lighting Module: Multiple Color, Multiple Angle, Multiple Segment LED Lighting Head, Auto Calibration

Installation Specification 

Width: 1410mm (4.6ft)

Depth: 1500mm (4.9 ft)

Height: 2128mm (7.0ft)

Weight: ~1350 kgs

Electrical Supplies: 100-120 V, 16A/200-240V, 8A Single Phase

Air requirement: 0.6 Mpa/85 psi

XXL FDL Version

PCB Dimension  

Minimum PCB Size (L x W): 50x50mm (2”x2”)

Maximum PCB Size (L x W): DL Equal: 620x325mm (24.4”x12.8”): Single Lane: 620x600mm (24.4”x23.6”)

Upgradable PCB Length Option (L x W): DL Equal: 960x325mm (37.8”x12.8”): Single Lane: 960x600mm (37.8”x23.6”)

PCB Thickness: 0.5mm-8mm (0.02”-0.3”)

Maximum PCB Weight: 7kg (6.6lb)

Upgradable PCB Weight: N/A

Clearance

Top Side of PCB: 50mm (2”)

Bottom Side of PCB: 70mm (2.76”)

Panel Edge: 3.5mm (0.14”)

Maximum PCB Warpage Compensation: ±5mm (0.2")

PCB Transport Height: 856mm - 965mm (33.7”x38”)

System Performances

2D Inspection Functions: Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging, Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection)

3D Inspection Functions: Package Coplanarity, Lifted Lead (Height Measurement), Foreign Material Detection, Polarity Dimple Measurement

Height Accuracy (Based on ViTrox Calibration Jig): ±2µm

System Hardware

Camera & FOV Size:

4MP Camera Link Camera: 40x40mm @ 20μm resolution 

12MP CoaXPress Camera: 60x45mm @ 15μm resolution

Optical Resolution:

4MP: 20μm telecentric lens

Option: 15μm, 11μm telecentric lens 
12MP : 13/15μm telecentric lens

Inspection Speed:

4MP @ 20μm resolution: 22-37cm²/sec 

12MP @ 15μm resolution: 45-60cm²/sec

3D Technologies: Phase Shift Profilometry’s (PSP) Methodology with 4-way projectors

Lighting Module: Concurrent Lighting Module

Installation Specification 

Width: 1410mm (4.6ft)

Depth: 1500mm (4.9 ft)

Height: 2128mm (7.0ft)

Weight: ~1350 kgs

Electrical Supplies: 100-120 V, 16A/200-240V, 8A Single Phase

Air requirement: 0.6 Mpa/85 psi