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Production Efficiency: 50–60 pcs/min, equipment utilization rate >99%, yield rate >99.5%
Applicable Battery Models: Cylindrical batteries (compatible with various heights)
Cutting Length Accuracy: ±0.3mm
Hot Air Oven Length: 1000mm, temperature and speed adjustable (approximately 165°C)
Compressed Air: 5–6Bar
Power Supply: 220V ±10%
Ambient Temperature: -10~40°C
Dimensions (L×W×H): 2100mm × 1000mm × 1600mm
Power: About 5000W
Total Weight: 1000kg
Feeding Method: Conveyor belt feeding
System Composition
a) Automatic Loading Mechanism: Batteries are loaded onto the box, and a speed-controlled motor delivers them in a rolling motion.
b) Material Conveyor: Materials are conveyed by a speed-controlled motor and a stepper motor.
c) Sleeve Assembly: Comprised of a servo motor and a cutting system, each component performs its specific function in its own location.
d) Punching and Pad Placement: Automatically punches and inserts insulating sheets.
e) Heat Shrink Tubing: Automatically shrinks the tubing at a set temperature.
f) Electrical Control: Primarily composed of an air switch, DC power supply, PLC, sensors, relays, etc.
g) Mechanical Structure: Comprised of aluminum profiles, sheet metal cabinets, brackets, etc.
h) Automatic Tray Loading: After heat shrinking, the cells are buffered in a buffering line and pushed onto a plastic tray. Once a tray is full, it automatically rises, and a manual process removes the tray and replaces an empty one.
Features
a) Automatic loading mechanism for loading whole boxes of batteries
b) Automatic unloading rack for automatic unloading
c) Photoelectric sensor for online detection (detecting the presence of batteries)
d) Automatic memory for empty spaces
e) Automatic application of heat shrink tubing, automatic punching of insulating gaskets, placement of batteries, automatic heat shrinking, and automatic counting and display
f) Servo-controlled heat shrink tubing feeding for high feeding accuracy
g) Hot air blower with internal circulation for automatic temperature adjustment and minimal temperature differentials
h) Automatic rotation of batteries within the heat shrink oven ensures uniform shrinkage and excellent roundness
i) Short battery dwell time within the oven, minimizing the performance of the PTC thermistors
j) Adjustable battery conveyor speed, allowing for flexible adjustment to different speeds
Equipped with a color mark sensor, specifically for color film lamination, to control feeding accuracy
